Graphene-based Coatings - A Corrosion Inhibiting Comrade
Kiran Deshmukh
Second Year B. Tech Surface Coating Technology, Department of Polymer and Surface Engineering, Institute of Chemical Technology, Mumbai, Maharashtra
Yadnesh Gangurde
Second Year B. Tech Surface Coating Technology, Department of Polymer and Surface Engineering, Institute of Chemical Technology, Mumbai, Maharashtra
DOI: https://doi.org/10.36664/bt/2022/v69i1/172500
Keywords: Graphene, Anticorrosive Coatings, Polymer Composite, Graphene Composite, Graphene Coating.
Abstract
Corrosion has been an intense problem the industry has faced since the industrial revolution in the 18th century. As a result, the protection of the machine body from corrosion-causing environmental factors has been a crucial topic of interest of various researchers for many decades. To improve the machine’s service life by inhibiting corrosion, graphene emerged as a revolutionary discovery. The main focus of this paper is concerned with anticorrosive coating derived from graphene and its derivatives. Graphene became evident as a revolutionary material because of its excellent properties. It has been observed that graphene coating has a more excellent corrosion inhibiting effect than a conventional coating. We have briefly discussed various manufacturing methods of graphene and graphene oxide. Industrial manufacturing of graphene is done by chemical vapor deposition. Recent studies reveal that graphene has turned out to be acceptable material for the preparation of polymer composites. Graphene-based polymer composite coatings have superior properties to regular graphene coatings and better corrosion inhibiting performance. These intriguing properties have inspired the research on hybrid graphene polymer composite materials.
Downloads
References
G. Cui et al., “A comprehensive review on smart anti-corrosive coatings,” Prog. Org. Coat. vol. 148. Elsevier B.V., Nov. 01, 2020. doi: 10.1016/j.porgcoat.2020.105821.
S. Kumari Ola, Priyanka, S. Soni, V. Dhayal, and D. Singh Shekhawat, “A Review: Graphene Modified Polymer Coatings for Corrosion Protection,” in IOP Conf. Ser. Earth Environ. Sci., Aug. 2021, vol. 796, no. 1. doi: 10.1088/1755-1315/796/1/012027.
G. Cui, Z. Bi, R. Zhang, J. Liu, X. Yu, and Z. Li, “A comprehensive review on graphene-based anti-corrosive coatings,” Chem. Eng. J., vol. 373. Elsevier B.V., pp. 104–121, Oct. 01, 2019. doi: 10.1016/j.cej.2019.05.034.
Edvige. Celasco and Alexander. Chaika, Handbook of Graphene. Volume 1, Growth, Synthesis, and Functionalization. Sharon Madhuri, Sharon Maheshwar, Tiwari Ashutosh, and Shinohara Hisanori, “Graphene: An Introduction to the Fundamentals and Industrial Applications,” 2015.
M. J. Nine, M. A. Cole, D. N. H. Tran, and D. Losic, “Graphene: The Multipurpose Material for Protective Coatings,” 2013. [Online]. Available: www.rsc.org/materialsA S. Böhm, “Graphene against corrosion,” Nat. Nanotechnol., vol. 9, no. 10, pp. 741–742, Jan. 2014, doi: 10.1038/nnano.2014.220.
K. Ollik and M. Lieder, “Review of the application of graphene-based coatings as anticorrosion layers,” Coatings, vol. 10, no. 9. MDPI AG, Sep. 01, 2020. doi: 10.3390/coatings10090883.
D. Özkan, Y. Erarslan, C. Kıncal, O. Gürlü, and M. B. Yağcı, “Wear and corrosion resistance enhancement of chromium surfaces through graphene oxide coating,” Surf. Coat. Technol., vol. 391, Jun. 2020, doi: 10.1016/j.surfcoat.2020.125595.
P. Liu, X. Chen, and P. Liu, “Preparation of anti-corrosive high-conductivity copper-graphene composite film,” Micro Nano Lett., vol. 13, no. 7, pp. 941–946, 2018, doi: 10.1049/mnl.2018.0188.
R. Zhang, X. Yu, Q. Yang, G. Cui, and Z. Li, “The role of graphene in anti-corrosion coatings: A review,” Constr Build Mater., vol. 294. . Elsevier Ltd, Aug. 02, 2021. doi: 10.1016/j.conbuildmat.2021.123613.
V. B. Mohan, K. tak Lau, D. Hui, and D. Bhattacharyya, “Graphene-based materials and their composites: A review on production, applications and product limitations,” Compos. B. Eng., vol. 142. . Elsevier Ltd, pp. 200–220, Jun. 01, 2018. doi: 10.1016/j.compositesb.2018.01.013.
J. Phiri, P. Gane, and T. C. Maloney, “General overview of graphene: Production, properties and application in polymer composites,” Mater. Sci. Eng. B: Solid-State Mater. Adv. Technol., vol. 215. Elsevier Ltd, pp. 9–28, Jan. 01, 2017. doi: 10.1016/j.mseb.2016.10.004.
X. Xu et al., “Greatly Enhanced Anticorrosion of Cu by Commensurate Graphene Coating,” Adv. Mater., vol. 30, no. 6, Feb. 2018, doi: 10.1002/adma.201702944.
S. S. A. Kumar, S. Bashir, K. Ramesh, and S. Ramesh, “New perspectives on Graphene/Graphene oxide based polymer nanocomposites for corrosion applications: The relevance of the Graphene/Polymer barrier coatings,” Prog. Org. Coat., vol. 154. Elsevier B.V., May 01, 2021. doi: 10.1016/j.porgcoat.2021.106215.
P. A. Sørensen, S. Kiil, K. Dam-Johansen, and C. E. Weinell, “Anticorrosive coatings: A review,” J. Coat. Technol. Res., vol. 6, no. 2, pp. 135–176, 2009, doi: 10.1007/s11998-008-9144-2.
G. Velu Kaliyannan, M. Kumar Karavalasu Velusamy, S. Kumar Palaniappan, M. Kumar Anandraj, and R. Rathanasamy, “Polymer Coatings for Corrosive Protection,” 2020.
A. K. Hussain, I. Sudin, U. M. Basheer, and M. Z. M. Yusop, “A review on graphene-based polymer composite coatings for the corrosion protection of metals,” Corros. Rev., vol. 37, no. 4. De Gruyter, pp. 343–363, Aug. 01, 2019. doi: 10.1515/corrrev-2018-0097.
A. Ehsani, A. A. Heidari, and M. Sajedi, “Graphene and Graphene/Polymer Composites as the Most Efficient Protective Coatings for Steel, Aluminum and Copper in Corrosive Media: A Review of Recent Studies,” Chem. Rec, vol. 20, no. 6, pp. 467–493, Jun. 2020, doi: 10.1002/tcr.201900021.
S. Qiu, W. Li, W. Zheng, H. Zhao, and L. Wang, “Synergistic effect of polypyrrole-intercalated graphene for enhanced corrosion protection of aqueous coating in 3.5% nacl solution,” ACS Appl. Mater. Interfaces, vol. 9, no. 39, pp. 34294–34304, Oct. 2017, doi: 10.1021/acsami.7b08325.
Y. Ye, H. Chen, Y. Zou, Y. Ye, and H. Zhao, “Corrosion protective mechanism of smart graphene-based self-healing coating on carbon steel,” Corros. Sci., vol. 174, Sep. 2020, doi: 10.1016/j.corsci.2020.108825.
G. Cui et al., “Research progress on self-healing polymer/graphene anticorrosion coatings,” Prog. Org. Coat., vol. 155. Elsevier B.V., Jun. 01, 2021. doi: 10.1016/j.porgcoat.2021.106231.
J. Mu, F. Gao, G. Cui, S. Wang, S. Tang, and Z. Li, “A comprehensive review of anticorrosive graphene-composite coatings,” Prog. Org. Coat., vol. 157. Elsevier B.V., Aug. 01, 2021. doi: 10.1016/j.porgcoat.2021.106321. composite film,” Micro Nano Lett., vol. 13, no. 7, pp. 941–946, 2018, doi: 10.1049/mnl.2018.0188.